Fully Automatic Dual‑Head Terminal Crimping, Tinning & Housing Insertion Machine JW-DHHI

Fully Automatic Dual‑Head Terminal Crimping, Tinning & Housing Insertion Machine JW-DHHI

This fully automatic integrated machine integrates wire cutting, stripping, dual‑end terminal crimping, single‑end twisting & tinning, dual/single‑end housing insertion, and long‑short wire processing in one automated workflow, designed for high‑precision, high‑efficiency wire harness manufacturing.

Core Functions

A. Automatic wire feeding, fixed‑length cutting, and precision stripping

B. Dual‑head terminal crimping, single‑head crimping, single‑end wire twisting & dip tinning

C. Dual‑end housing insertion, single‑end housing insertion, and long‑short wire crimping on the other end

D. Dual‑channel crimping force monitoring + CCD visual inspection for real‑time defect detection

E. Automatic sorting and rejection of defective products, with clear fault location display

Key Advantages

1. Intelligent Touchscreen Control
Programmable digital interface with parameter storage, easy setup and fast product changeover.

2. High‑Performance Servo System
Silent hybrid servo drive delivers high precision, stable motion, and fast processing speed.

3. Universal Twisting Mechanism
Automatic reset without manual adjustment for different wire diameters, strong compatibility.

4. Wide Compatibility
Fits horizontal, vertical and various precision crimping dies; low defect rate, neat terminals.

5. Stable Feeding & Handling
Adjustable‑frequency slope‑type vibratory feeder ensures smooth, non‑scratching, non‑jamming material supply.

6. Rotary Manipulator
Improves housing insertion stability and simplifies terminal and housing inspection.

Technical Specifications

Item	Specification
Machine Model	Dual‑Head Housing Insertion Machine
Applicable Wire	AWG18–32
Cutting Length	50mm–800mm
Stripping Length	0.1mm–10mm
A‑End Stripping	0.1mm–8mm (with twisting & tinning)
B‑End Stripping	0.1mm–10mm (without twisting & tinning)
Conduit Diameter	1.5mm–5mm
Crimping Position	Digital adjustment
Power Supply	AC 220V 50/60Hz
Dimensions	2340×2100×1700mm
Weight	Approx. 1000KG
Capacity	1300–1700 PCS/H (for 2PIN 5‑position short wires, product‑dependent)

Quality & Applications

The machine produces consistent crimping and uniform tinning, ideal for mass production of electronic, automotive, home‑appliance, and industrial wire harnesses. It realizes one‑stop automated processing, greatly reduces labor, improves product consistency, and lowers overall production costs.